Selected projects
Representative reverse engineering, design and manufacturing projects, presented without sensitive or confidential information.
01
Differential assembly optimisation
REDESIGN · 3D CAD · MANUFACTURING
Objective: Improve reliability, reduce mass and define the functional tolerances required for manufacturing the assembly.
Deliverables:
• 3D CAD model of the assembly, including fit and interference checks
• 2D manufacturing drawing with advanced GD&T definition
• Manufacture of the final assembly
02
2-stroke engine crankcases
REVERSE ENGINEERING · SURFACE MODELLING · 3D CAD
Objective: Reconstruct complex geometries and accurately define the critical functional surfaces of the assembly.
Deliverables:
• 3D CAD models of the crankcases and full assembly verification (STEP/IGES)
• 2D manufacturing drawings with advanced GD&T definition
03
Engine flywheel redesign
REDESIGN · 3D CAD · GEAR TOOTH SPECIFICATION
Objective: Reduce mass while maintaining functionality and fully define the component for manufacturing and assembly.
Deliverables:
• 3D CAD model (STEP/IGES)
• 2D manufacturing drawing with GD&T and gear tooth specification
• Assembly drawing with the complete mounting arrangement defined
04
Differential housing bracket
CAD DESIGN · FIT VALIDATION · PROTOTYPING
Objective: Design a bracket from scratch and validate its fit within the assembly before manufacturing the final part.
Deliverables:
• 3D CAD model of the bracket (STEP/IGES)
• 3D prototype for fit validation
• 2D manufacturing drawing
05
Wheel hub
REVERSE ENGINEERING · 3D CAD · SPLINE DEFINITION
Objective: Reconstruct the wheel hub and define the spline geometry for manufacturing, ensuring coaxiality and the functional tolerances of the bearing seats and centring surfaces.
Deliverables:
• 3D CAD model (STEP/IGES)
• 2D manufacturing drawing with GD&T and complete spline definition
06
Other developments
REVERSE ENGINEERING · REDESIGN · CAD DEVELOPMENT
Objective: Address specific replacement, adaptation or improvement requirements through CAD solutions ready for validation or manufacturing.
Deliverables:
• 3D CAD models (STEP/IGES)
• 2D manufacturing drawings
• 3D prototypes for validation, where required
• Quotation, manufacturing coordination and delivery of the final component, where manufacturing is included in the project scope
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